Numerical Study of the Effect of Peak Cooler Structure on Airflow and Efficiency of Dry Cooling Tower

Document Type : Original Article

Authors
1 Department of Mechanical Engineering,Faculty of Engineering, Bozorgmehr University of Qaenat, Qaen, Iran.
2 Department of Mechanical Engineering, Faculty of Advanced Technologies, Quchan University of Technology, Quchan, Iran
Abstract
In dry cooling towers of power plants, the presence of a peak cooler is essential to increase the efficiency of cooling systems and improve thermal performance in high-temperature conditions. Also reversing the flow, protect the surrounding heat exchangers from freezing in winter. The appropriate position of this structure and its effect on performance has the particular importance. In this paper, the effect of the peak cooler structure on airflow and the efficiency of the dry cooling tower has been studied. For this purpose, buoyancy-driven flow considering heat transfer from the tower radiators for two cases, with and without a peak cooler, was simulated using ANSYS Fluent 22 software. In this paper, the turbulence and buoyancy effects is considered using k-ε model, as well as with using  radiator boundary condition, the effect of pressure drop and heat transfer of the radiator is considered. The results show that the peak cooler structure has a significant negative impact on the flow rate inside the tower and consequently reduces heat transfer from the delta-shaped heat exchangers around the tower (excluding heat transfer from the heat exchangers inside the peak cooler). Also, due to vortex flows around the peak cooler, the flow rate over the delta-shaped heat exchangers decreases approximately 8%. With despite of the decrease in flow rate and heat transfer from the delta-shaped radiators due to the structure of peak cooler, the total flow rate of the tower and its heat transfer increases because of the using the fan inside the peak cooler and increasing 10% in the radiator surface area. The negative effects can be reduced by moving them towards the center of the tower.
Keywords
Subjects

[1] H. Reuter and D. Kröger, "Computational Fluid Dynamics Analysis of Cooling Tower Inlets," J. Fluids Eng., vol. 133, p. 081104, 2011, doi: 10.1115/1.4004454.
[2] M. Khamooshi, T. Anderson, and R. Nates, "A numerical study on interactions between three short natural draft dry cooling towers in an in-line arrangement," Int. J. Therm. Sci., vol. 159, p. 106505, 2021, doi: 10.1016/j.ijthermalsci.2020.106505.
[3] M. A. Ardekani, F. Farhani, and M. Mazidi, "Effect of wind on thermal performance of Heller dry cooling tower," J. Comput. Appl. Mech., vol. 45, no. 1, pp. 1–8, 2014, doi: 10.22059/jcamech.2014.52310 (in Persian).
[4] M. A. Ardekani, M. Mazidi, and F. Farhani, "Experimental investigation of the use of windbreak walls to increase inlet airflow rate of Heller cooling tower under crosswind conditions," Iranian J. Mech. Eng., vol. 17, no. 4, pp. 69–84, 2015 (in Persian).
[5] H. Reshadatjoo, S. Yekani Motlagh, and I. Mirzayi, "Numerical investigation of the performance of Heller type cooling towers in different arrangements from the perspective of air intake flow rate," Mech. Ind., vol. 16, 2015, doi: 10.1051/meca/2015020.
[6] M. Goodarzi and P. Mohammadi, "Comparative analysis on thermal performance of different natural-draft dry cooling towers under crosswind condition," AUT J. Mech. Eng., vol. 1, no. 1, pp. 39–48, 2017, doi: 10.22060/mej.2017.12314.5310 (in Persian).
[7] S. Izadi, B. Mostajeran Goortani, and A. A. Alemrajabi, "A study of Heller cooling towers and increasing their efficiency, case study: Shahid Mohammad Montazeri Power Plant," Energy Eng. Manage., vol. 8, no. 4, pp. 50–61, 2019, doi: 10.22052/8.4.50 (in Persian).
[8] M. Bosak, O. Hvozdetskyi, B. Pitsyshyn, and S. Vdovychuk, "The research of circulation water supply system of power unit of thermal power plant with Heller cooling tower," Theory Build. Pract., 2020, pp. 1–9, doi: 10.23939/jtbp2020.02.001.
[9] A. Khodakaram-Tafti and A.-A. Golneshan, "A general mathematical model for predicting the thermal performance of natural draft dry cooling towers and extending it to three aligned towers," Energy Sources Part A, pp. 1–23, 2020, doi: 10.1080/15567036.2020.1844348.
[10] W. Peng and O. Sadaghiani, "Presentation of an integrated cooling system for enhancement of cooling capability in Heller cooling tower with thermodynamic analyses and optimization," Int. J. Refrig., vol. 131, 2021, doi: 10.1016/j.ijrefrig.2021.07.016.
[11] A. Khodakaram-Tafti and A. Golneshan, "Thermal performance analysis of natural draft dry cooling towers based on new theoretical method," J. Appl. Comput. Sci. Mech., vol. 32, no. 1, pp. 191–210, 2021, doi: 10.22067/jacsm.2021.56554.0 (in Persian).
[12] H. Ahmadikia and G. A. Iravani, "Numerical and analytical study of natural dry cooling tower in a steam power plant," J. Adv. Mater. Eng. (Esteghlal), vol. 26, no. 1, pp. 183–195, 2022 (in Persian).
[13] M. Malekmohamadi, H. Ahmadikia, S. Golmohamadi, and H. Khodadadi, "Evaluation of wet cooling tower replacement by Heller cooling tower in a power plant," Arch. Mech. Eng., pp. 129–149, 2022, doi: 10.24425/ame.2022.144076.
[14] A. Jahangiri, M. S. Farahani, G. Ahmadi, A. Shahsavar, and H. Gharebaei, "Coupled CFD and 3E (Energy, Exergy and Economical) analysis of using windbreak walls in Heller type cooling towers," J. Clean. Prod., vol. 358, 2022, doi: 10.1016/j.jclepro.2022.131550.
[15] A. Barletta, "The Boussinesq approximation for buoyant flows," Mech. Res. Commun., vol. 124, 2022.
[16] H. Versteeg and W. Malalasekera, An Introduction to Computational Fluid Dynamics: The Finite Volume Method, Pearson Higher Ed, 2007.
[17] EGI, The Heller System, EGI, 1984.
[18] EGI, Thermo Technical and Aerodynamic Design/Calculation/Characteristics of the Dry Cooling Plant System Heater, Budapest Institute of Engineering, 1985.
[19] S. Patankar, Numerical Heat Transfer and Fluid Flow, CRC Press, 1980
.
 
 
Volume 3, Issue 2 - Serial Number 5
January 2025
Pages 173-191

  • Receive Date 13 January 2025
  • Revise Date 16 March 2025
  • Accept Date 14 April 2025
  • First Publish Date 14 April 2025
  • Publish Date 14 April 2025