بررسی عددی تأثیر نسبت قطرهای ردیاب گردابه بر عملکرد سیکلون

نوع مقاله : مقاله علمی

نویسندگان
1 استادیار، دانشکده مهندسی، دانشگاه بزرگمهر قائنات، قائن، ایران
2 کارشناس، دانشکده مهندسی، دانشگاه بزرگمهر قائنات، قائن، ایران
چکیده
در این مطالعه، تأثیر نسبت قطرهای ردیاب گردابه بر کارآیی جداسازی ذرات سیکلون و افت فشار آن، به‌صورت عددی موردبررسی قرار گرفته است. شبیه‌سازی عددی با استفاده از نرم‌افزار انسیس فلوئنت ۲۱ صورت گرفته است. نسبت قطرهای 25/0، 5/ 1، 2 و 4 برای ردیاب گرداب مطالعه شده است. در این بررسی سیال هوا، سرعت جریان ورودی 1 متر بر ثانیه و قطر ذرات 10 میکرومتر لحاظ شده است. نتایج این شبیه‌سازی نشان می‌دهد، با افزایش نسبت قطر ردیاب گردابه از 25/0 به 5/0، افت فشار کاهش قابل‌توجهی می‌یابد و با افزایش بیشتر نسبت قطر ردیاب گردابه، افت فشار در سیکلون تقریباً ثابت می­ماند. همچنین نتایج این بررسی نشان داد که سیکلون با نسبت قطر 5/0، دارای کارآیی ۱۰۰ درصد و سیکلون با نسبت قطر ۴، قادر به جداسازی ذرات نمی‌باشد. علاوه بر آن نتیجه گرفته شد که سیکلون دارای قطرهای برابر برای ردیاب گردابه، عملکرد بهتری را نسبت به سیکلون‌های دارای سایر مقادیر نسبت قطر ردیاب گردابه دارا می‌باشد.
کلیدواژه‌ها
موضوعات

عنوان مقاله English

Numerical Investigation of the Effect of Vortex Finder Diameter Ratio on Cyclone Separator Performance

نویسندگان English

GHODRAT GHASSABI 1
Mohammadhosein Yoosefi 2
1 Assistant professor, Department of Mechanical Engineering, Bozorgmehr University of Qaenat, Qaen, Iran
2 B.Sc, Department of Mechanical Engineering, Bozorgmehr University of Qaenat, Qaen, Iran
چکیده English

In this study, the effect of the vortex finder diameter ratio on the particle separation efficiency and pressure drop of a cyclone separator was numerically investigated. Computational fluid dynamics (CFD) simulations were performed using ANSYS Fluent 21. Five vortex finder diameter ratios (D₂/D₁ = 0.25, 0.5, 1, 2, and 4) were examined to evaluate their influence on cyclone performance. Air was considered as the continuous phase with an inlet velocity of 1 m/s, while solid particles with a diameter of 10 μm were used as the dispersed phase. The simulation results showed that increasing the vortex finder diameter ratio from 0.25 to 0.5 significantly reduced the pressure drop, whereas further increases in the diameter ratio resulted in only minor changes in pressure drop. The cyclone with a diameter ratio of 0.5 achieved a particle separation efficiency of 100%, while the cyclone with a diameter ratio of 4 was unable to separate the particles effectively. Furthermore, considering both separation efficiency and pressure drop, the cyclone equipped with a cylindrical vortex finder (D₂/D₁ = 1) exhibited the most favorable overall performance compared with the other investigated diameter ratios. These findings demonstrate that the vortex finder diameter ratio is a critical design parameter and that selecting an appropriate geometry can significantly improve cyclone performance while reducing energy losses.

کلیدواژه‌ها English

Particle Separation Efficiency
Pressure Drop
Vortex Finder Diameter Ratio
ANSYS Fluent
[1] J. Gimbun, T. G. Chuah, T. S. Y. Choong, and A. Fakhru’l-Razi, "Prediction of the effects of cone tip diameter on the cyclone performance," Journal of Aerosol Science, Vol. 36, No. 8, pp. 1056–1065, 2005, DOI: 10.1016/j.jaerosci.2004.10.014.
[2] B.-K. Lee, K.-R. Jung, and S.-H. Park, "Development and application of a novel swirl cyclone scrubber—(1) Experimental," Journal of Aerosol Science, Vol. 39, No. 12, pp. 1079–1088, 2008, DOI: 10.1016/j.jaerosci.2008.07.010.
[3] P. Baltrenas, M. Pranskevicius, and A. Venslovas, "Optimization of the new generation multichannel cyclone cleaning efficiency," Energy Procedia, Vol. 72, pp. 188–195, 2015, DOI: 10.1016/j.egypro.2015.06.027.
[4] H. Safikhani and P. Mehrabian, "Numerical study of flow field in new cyclone separators," Advanced Powder Technology, Vol. 27, No. 2, pp. 379–387, 2016, DOI: 10.1016/j.apt.2016.01.011. (in Persian)
[5] A.-N. Huang, N. Maeda, D. Shibata, T. Fukasawa, H. Yoshida, H.-P. Kuo, and K. Fukui, "Influence of a laminarizer at the inlet on the classification performance of a cyclone separator," Separation and Purification Technology, Vol. 174, pp. 408–416, 2017, DOI: 10.1016/j.seppur.2016.09.053.
[6] D. Misiulia, A. G. Andersson, and T. S. Lundström, "Effects of the inlet angle on the collection efficiency of a cyclone with helical-roof inlet," Powder Technology, Vol. 305, pp. 48–55, 2017, DOI: 10.1016/j.powtec.2016.09.050.
[7] V. Kumar and K. Jha, "Effects of convergent-divergent vortex finders on the performance of cyclone separators using computational fluid dynamics simulations," Simulation, Vol. 96, No. 1, pp. 31–42, 2020, DOI: 10.1177/0037549719846570.
[8] Y. Yao, M. Shang, Z. Huang, T. Zhou, M. Zhang, H. Yang, and J. Lyu, "Effects of the inlet duct length on the performance of a dense medium cyclone: An experimental and numerical study," Chemical Engineering Research and Design, Vol. 187, pp. 41–50, 2022, DOI: 10.1016/j.cherd.2022.08.031.
[9] D. Kumar, V. Kumar, and K. Jha, "Effects of hyperboloid vortex finder and inlet angle on the cyclone flow pattern and separation efficiency," Chemical Engineering Research and Design, Vol. 204, pp. 81–96, 2024, DOI: 10.1016/j.cherd.2024.02.017.
[10] D. Kumar, K. Jha, V. Kumar, and L. S. Brar, "Performance evaluation of cyclone separators with elliptical cross-section using large-eddy simulation," Powder Technology, Vol. 438, Art. no. 119660, 2024, DOI: 10.1016/j.powtec.2024.119660.
[11] K. Zhang, Z. Yan, Z. Sun, H. Yang, and G. Yang, "Performance evaluation and prediction model for novel elliptical cyclone separators," Separation and Purification Technology, Vol. 354, Art. no. 128888, 2025, DOI: 10.1016/j.seppur.2024.128888.
[12] K. S. Babu, S. P. Sivapirakasam, and S. Venkatesh, "CFD-based evaluation of performance enhancement in a baffle-integrated settling chamber coupled with a cyclone separator," Powder Technology, Vol. 469, Art. no. 121767, 2026, DOI: 10.1016/j.powtec.2025.121767.
[13] E. Dehdarinejad, M. Bayareh, F. Parvaz, S. H. Hosseini, and G. Ahmadi, "Performance analysis of a gas cyclone with a converging-diverging vortex finder," Chemical Engineering Research and Design, Vol. 193, pp. 587–599, 2023, DOI: 10.1016/j.cherd.2023.04.012. (in Persian)
[14] H. A. Chaghakaboodi and M. Saidi, "Numerical study of gas-solid flow in a square cyclone separator with different vortex finders," Chemical Engineering Research and Design, Vol. 194, pp. 621–635, 2023, DOI: 10.1016/j.cherd.2023.05.001. (in Persian)
[15] S. B. Pope, Turbulent Flows. Cambridge, U.K.: Cambridge University Press, 2000, DOI: 10.1017/CBO9780511840531.
[16] S. I. Pishbin and M. Moghiman, "Optimization of cyclone separators using genetic algorithm," International Review of Chemical Engineering, Vol. 2, No. 6, pp. 683–691, 2010. (in Persian)
[17] K. Elsayed and C. Lacor, "Optimization of the cyclone separator geometry for minimum pressure drop using mathematical models and CFD simulations," Chemical Engineering Science, Vol. 65, No. 22, pp. 6048–6058, 2010, DOI: 10.1016/j.ces.2010.08.042.
 
 

  • تاریخ دریافت 12 تیر 1404
  • تاریخ بازنگری 02 دی 1404
  • تاریخ پذیرش 03 دی 1404
  • تاریخ اولین انتشار 03 دی 1404
  • تاریخ انتشار 01 مرداد 1405