تحلیل و ارزیابی ترمودینامیکی پیشرفته و بهبود عملکرد چرخه‌های توربین گازی با میان ‌خنک‌کننده و ریکوپراتور

نوع مقاله : مقاله علمی

نویسندگان
1 دکتری، مهندسی مکانیک، دانشگاه علم و صنعت، تهران، ایران
2 دانشجوی دکتری، مهندسی مکانیک، دانشگاه علم و صنعت، تهران، ایران
3 استاد، مهندسی مکانیک، دانشگاه علم و صنعت، تهران، ایران
چکیده
توربین‌های گازی امروزه به‌عنوان پرکاربردترین نوع توربو ماشین‌ها در صنایع مختلف از جمله تولید برق، نفت و گاز، نیروگاه‌های فرایندی، هوافضا، صنایع دریایی و حتی برخی کاربردهای خانگی و کوچک‌مقیاس مورد استفاده گسترده قرار می‌گیرند. این چرخه‌ها که هسته اصلی سیستم‌های تولید توان و پیشرانش محسوب می‌شوند، همواره مورد توجه پژوهشگران بوده‌اند، زیرا بهینه‌سازی آن‌ها به‌طور مستقیم منجر به کاهش هزینه‌های عملیاتی، افزایش پایداری انرژی و کاهش اثرات زیست‌محیطی می‌شود. پارامترهای کلیدی در بهبود عملکرد این چرخه‌ها شامل افزایش راندمان حرارتی، راندمان اگزرژی، کاهش مصرف مخصوص سوخت و کاهش انتشار دی‌اکسید کربن هستند. در این پژوهش، تحلیل ترمودینامیکی جامع و مقایسه عملکرد چهار پیکربندی متمایز چرخه توربین گازی شامل چرخه برایتون پایه، چرخه مجهز به بازیاب حرارتی (ریکوپراتور)، چرخه مجهز به میان ‌خنک‌کننده و چرخه ترکیبی با استفاده هم‌زمان میان ‌خنک‌کننده و ریکوپراتور با استفاده از کدنویسی در محیط متلب انجام شده است. در این تحلیل، تلفات فشار در اجزای مختلف، تغییر خواص سیال کاری از هوا به محصولات احتراق و اثر افزایش جرم سوخت بر جریان خروجی بررسی شده‌اند. نتایج شامل محاسبه دقیق راندمان حرارتی، راندمان اگزرژی، مصرف مخصوص سوخت، توان خروجی و میزان انتشار دی‌اکسید کربن برای هر چرخه بوده و با استفاده از نمودارهای T-s و P-v به‌صورت کمی و کیفی تحلیل شده‌اند. یافته‌ها نشان می‌دهند که استفاده هم‌زمان از میان ‌خنک‌کننده و ریکوپراتور می‌تواند راندمان حرارتی را تا بیش از 45‌% و راندمان اگزرژی را تا حدود 39‌% افزایش داده و مصرف سوخت و انتشار کربن را به‌طور چشمگیری کاهش دهد.
کلیدواژه‌ها
موضوعات

عنوان مقاله English

Advanced Thermodynamic Analysis and Performance Enhancement of Gas Turbine Cycles with Intercooler and Recuperator

نویسندگان English

Mostafa Zahedzadeh 1
Hadi Nemati Moghadam 2
Seyed Mostafa Hosseinalipour 3
1 . Ph.D, Department of Mechanical Engineering, Iran University of Science and Technology, Tehran, Iran
2 Ph.D Student, Department of Mechanical Engineering, Iran University of Science and Technology, Tehran, Iran
3 Professor, Department of Mechanical Engineering, Iran University of Science and Technology, Tehran, Iran
چکیده English

Gas turbines are widely used today as the most widely used type of turbomachinery in various industries including power generation, oil and gas, process power plants, aerospace, marine industries and even some domestic and small-scale applications. These cycles, which are considered the core of power generation and propulsion systems, have always been of interest to researchers because their optimization directly leads to reduced operating costs, increased energy sustainability and reduced environmental impacts. Key parameters in improving the performance of these cycles include increased thermal efficiency, exergy efficiency, reduced specific fuel consumption and reduced carbon dioxide emissions. In this study, advanced thermodynamic analysis and performance comparison of four distinct gas turbine cycle configurations including the basic Brayton cycle, the cycle equipped with heat recovery (recuperator), the cycle equipped with intercooler and the combined cycle of intercooler and recovery have been carried out using coding in the MATLAB environment. In this analysis, pressure losses in various components, changes in working fluid properties from air to combustion products, and the effect of increasing fuel mass on the outlet flow have been investigated. The results include accurate calculations of thermal efficiency, exergy efficiency, specific fuel consumption, output power, and carbon dioxide emission for each cycle and have been analyzed quantitatively and qualitatively using T-s and P-v diagrams. The findings show that the simultaneous use of recuperator and intercooler can increase thermal efficiency by more than 45% and exergy efficiency by about 39%, and significantly reduce fuel consumption and carbon emissions.

کلیدواژه‌ها English

Gas Turbine
Brayton Cycle
Recuperator
Intercooler
Thermodynamic Modeling
[1] J. H. Horlock, Advanced Gas Turbine Cycles. Oxford, U.K.: Elsevier, 2003.
[2] R. Kurz and K. Brun, Gas Turbine Performance. Houston, TX, USA: Gulf Publishing, 2016.
[3] A. Almasi, “Gas turbine engineering handbook,” Chemical Engineering, Vol. 119, No. 7, pp. 7–8, 2012.
[4] H. I. H. Saravanamuttoo, G. F. C. Rogers, and H. Cohen, Gas Turbine Theory. London, U.K.: Pearson Education, 2001.
[5] J. D. Mattingly, Elements of Gas Turbine Propulsion, Vol. 1. New York, NY, USA: McGraw-Hill, 1996.
[6] P. G. Hill and C. R. Peterson, Mechanics and Thermodynamics of Propulsion. Reading, MA, USA: Addison-Wesley, 1992.
[7] M. Escudero Olano, Á. Jiménez, I. López, and J. Rodríguez, “Use of alternative fuels obtained from renewable sources in Brayton cycles,” Global NEST Journal, Vol. 14, No. 2, pp. 157–165, 2012, DOI: 10.30955/gnj.000857.
[8] W.-Q. Jia and G.-L. Feng, “Comprehensive thermodynamic, environmental and sustainability analysis of the intercooled recuperated turbofan engine,” Environmental and Sustainability Analysis of the Intercooled Recuperated Turbofan Engine, 2025.
[9] S. Boggia and K. Rüd, “Intercooled recuperated gas turbine engine concept,” in Proc. 41st AIAA/ASME/SAE/ASEE Joint Propulsion Conf. & Exhibit, 2005, DOI: 10.2514/6.2005-4192.
[10] A. Kozakiewicz, T. Karpiński, and B. Ciupek, “Conceptual analysis of intercooled recuperated aero-engines (IRA),” Energies, Vol. 18, No. 17, Art. No. 4706, 2025, DOI: 10.3390/en18174706.
[11] M. A. El-Masri, “Thermodynamics and performance projections for intercooled/reheat/recuperated gas turbine systems,” in Turbo Expo: Power for Land, Sea, and Air, ASME Paper No. 87-GT-108, 1987.
[12] G. Negri di Montenegro and A. Peretto, “Sensitivity analysis on Brayton cycle gas turbine performance,” Proc. ASME Turbo Expo, 1997.
[13] M. A. Rahim, “Performance and sensitivity analysis of a combined cycle gas turbine power plant by various inlet air-cooling systems,” Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, Vol. 226, No. 7, pp. 922–931, 2012, DOI: 10.1177/0957650912456657.
[14] H. Aygun, M. Kirmizi, U. Kilic, and O. Turan, “Multi-objective optimization of a small turbojet engine energetic performance,” Energy, Vol. 271, Art. No. 126983, 2023, DOI: 10.1016/j.energy.2023.126983.
[15] C. Koch, F. Cziesla, and G. Tsatsaronis, “Optimization of combined cycle power plants using evolutionary algorithms,” Chemical Engineering and Processing: Process Intensification, Vol. 46, No. 11, pp. 1151–1159, 2007, DOI: 10.1016/j.cep.2006.06.025.
[16] Y. Dai, X. Han, X. Guo, and J. Yan, “Part-load performance analysis of an intercooled and recuperative gas turbine system integrated with transcritical organic Rankine cycle,” Energy Procedia, Vol. 50, 2025.
[17] Y.-Z. Chen, G.-L. Feng, H.-C. Xiang, E. Tsoutsanis, A. Pieyre, and L.-F. Gou, “Techno-economic, environmental risk, and gas path analysis of intercooled recuperated turbofan engine,” Applied Thermal Engineering, Vol. 243, Art. No. 122557, 2024, DOI: 10.1016/j.applthermaleng.2024.122557.
[18] H. M. Kwon, S. W. Moon, T. S. Kim, and D. W. Kang, “Performance enhancement of the gas turbine combined cycle by simultaneous reheating, recuperation, and coolant inter-cooling,” Energy, Vol. 207, Art. No. 118271, 2020, DOI: 10.1016/j.energy.2020.118271.
[19] L. La Heij, R. Wells, and A. P. S. Wheeler, “A comparison of low-carbon gas-turbine power generation cycles,” Applied Thermal Engineering, Vol. 280, Art. No. 128141, 2025, DOI: 10.1016/j.applthermaleng.2025.128141.
[20] D. L. Daggett et al., “Alternate fuels for use in commercial aircraft,” NASA Technical Report, 2008.
[21] M. El-Adawy et al., “Hydrogen-powered aviation: Status and perspectives,” Energy & Fuels, Vol. 39, pp. 11469–11503, 2025, DOI: 10.1021/acs.energyfuels.5c01319.
[22] T. C. Lieuwen and V. Yang, Eds., Gas Turbine Emissions, Vol. 38. Cambridge, U.K.: Cambridge University Press, 2013.
[23] M. Zahedzadeh, A. Goudarzi, and M. M. Dostdar, “Energy and exergy analysis of a turboprop engine at different working condition,” Energy Engineering and Management, Vol. 9, No. 1, pp. 64–75, 2023, DOI: 10.22052/9.1.64. (in Persian)
[24] S. Abbasi and M. Daraei, “Thermodynamic analysis of a three-spool mixed-flow turbofan: An approach to improve burner performance,” Journal of Aerospace Science and Technology, Vol. 15, No. 2, pp. 35–46, 2022, DOI: 10.22034/jast.2022.340613.1117. (in Persian)
[25] P. G. Cizmas, Aerothermodynamics and Jet Propulsion. Cambridge, U.K.: Cambridge University Press, 2021, DOI: 10.1017/9781108691055.
[26] N. Chen, Aerothermodynamics of Turbomachinery: Analysis and Design. Hoboken, NJ, USA: Wiley, 2011.
[27] G. C. Oates, Aerothermodynamics of Gas Turbine and Rocket Propulsion. Reston, VA, USA: AIAA, 1997, DOI: 10.2514/4.861345.
[28] H. Feng, J. Hao, M. Wang, L. Nie, and Z. Song, “Thrust optimization control for gas turbine engine afterburner state via model-based deduction learning,” Energy, Vol. 337, Art. no. 138621, 2025, DOI: 10.1016/j.energy.2025.138621.
[29] A. A. Barakat et al., “Combined cycle gas turbine system optimization for extended range electric vehicles,” Energy Conversion and Management, Vol. 226, Art. No. 113538, 2020, DOI: 10.1016/j.enconman.2020.113538.
[30] M. P. Boyce, “Combined cycle power plants,” in Combined Cycle Systems for Near-Zero Emission Power Generation, Elsevier, 2012, pp. 1–43.
[31] P. Stathopoulos, T. Rähse, J. Vinkeloe, and N. Djordjevic, “First law thermodynamic analysis of the recuperated Humphrey cycle for gas turbines with pressure gain combustion,” Energy, Vol. 200, Art. No. 117492, 2020, DOI: 10.1016/j.energy.2020.117492.
[32] A. J. Crisalli and M. L. Parker, “Overview of the WR-21 intercooled recuperated gas turbine engine system: A modern engine for a modern fleet,” in Proc. ASME Turbo Expo, Paper No. 93-GT-342, 1993.
[33] E. Sun et al., “Thermodynamic analysis of a gas turbine cycle with direct recuperation based on a multistage compressed mass storage process,” International Journal of Heat and Fluid Flow, Vol. 109, Art. No. 109555, 2024, DOI: 10.1016/j.ijheatfluidflow.2024.109555.
[34] Z. Liu et al., “Gas turbine multi-working conditions identification and performance prediction based on deep learning and knowledge,” Energy, Vol. 308, Art. No. 133011, 2024, DOI: 10.1016/j.energy.2024.133011.
[35] H. Bashi et al., “Robust optimization of a gas turbine performance under geometrical and operational uncertainties using a novel robustness criterion,” Structural and Multidisciplinary Optimization, Vol. 68, No. 1, Art. No. 12, 2025, DOI: 10.1007/s00158-024-03934-4. (in Persian)
[36] M. V. Petrovic et al., “Comprehensive method for predicting gas turbine cycle performances considering the impact of various fuels,” in Proc. ASME Turbo Expo, 2025.
[37] A. O. Onokwai, U. B. Akuru, and D. A. Desai, “Mathematical modelling and optimisation of operating parameters for enhanced energy generation in gas turbine power plant with intercooler,” Mathematics, Vol. 13, No. 1, Art. No. 174, 2025, DOI: 10.3390/math13010174.
[38] C. Cockcroft and W. G. Le Roux, “The influence of applying turbine inlet air cooling to a small-scale parallel-flow Brayton cycle,” Energy Conversion and Management, Vol. 325, Art. No. 119407, 2025, DOI: 10.1016/j.enconman.2024.119407.
[39] N. Koosha et al., “Energy, exergy, economic, and environmental (4E) analysis of gas turbine performance enhancement through inlet fogging across different climate zones,” Applied Thermal Engineering, Vol. 274, Art. No. 126828, 2025, DOI: 10.1016/j.applthermaleng.2025.126828. (in Persian)
[40] N. Sharifi, “Performance enhancement of gas turbines using reverse Joule–Brayton cycle for inlet air cooling: Parametric analysis and optimization,” Iranian Journal of Science and Technology, Transactions of Mechanical Engineering, pp. 1–19, 2025, DOI: 10.1007/s40997-025-00887-x. (in Persian)
[41] M. Mahmoodi, M. Jahromi, and J. Pirkandi, “Conceptual design multi-disciplinary design optimization of CFM56-3 engine combustor,” Fuel and Combustion, Vol. 18, No. 1, pp. 65–91, 2025, DOI: 10.22034/jfnc.2025.496621.1419. (in Persian)
[42] A. Ghahremani and A. Keshavarz, “Implementation of an adaptive thermodynamic fault model to compensate the gas turbine degradation,” Fluid Mechanics & Aerodynamics, Vol. 12, No. 1, pp. 107–121, 2023. (in Persian)
[43] J. Pirkandi, M. Mahmoodi, A. Aminaei, and S. Herfat, “Thermodynamic modeling and performance analysis of a solar gas turbine cycle equipped with a solid oxide fuel cell,” Journal of Mechanical Engineering, Vol. 52, No. 4, pp. 331–340, 2023. (in Persian)
[44] S. Mishra, A. K. Singh, and P. Prajapati, Eds., Challenges and Opportunities for Innovation in India. Boca Raton, FL, USA: CRC Press, 2025.
[45] A. A. Sinha et al., “Thermodynamic comparison of conventional and hybrid power cycle,” in Challenges and Opportunities for Innovation in India, CRC Press, 2025, pp. 295–300.
[46] O. Corigliano, G. De Lorenzo, and P. Fragiacomo, “Techno-energy-economic sensitivity analysis of hybrid system solid oxide fuel cell/gas turbine,” AIMS Energy, Vol. 9, No. 5, pp. 934–990, 2021, DOI: 10.3934/energy.2021044.
[47] F. Alonso Garcia, D. R. Reuben, and L. E. Ferrer-Vidal, “Recuperated gas turbine cycle performance studies for distributed propulsion at high-altitude,” in AIAA SCITECH 2025 Forum, 2025, DOI: 10.2514/6.2025-0091.
[48] C. Rodgers, “High altitude recuperated 50 kWe turboprop study,” in Turbo Expo: Power for Land, Sea, and Air, ASME Paper No. GT2008-50369, 2008, DOI: 10.1115/GT2008-50369.
[49] J. Tacconi, “Investigation of a semi-closed cycle small gas turbine for high altitude UAV propulsion,” Ph.D. dissertation, 2018.
[50] M. Sedighi, M. Aelaei, and M. Aghnia, “Sensitivity analysis effect environmental conditions on dynamic operation of fuel system on the GTCP85-180 micro gas turbine,” Modares Mechanical Engineering, Vol. 20, No. 6, pp. 1423–1433, 2020. (in Persian)
[51] M. Nosratollahi et al., “Design improvement of GTCP85-180 micro gas turbine combustor,” Amirkabir Journal of Mechanical Engineering, Vol. 49, No. 3, pp. 635–642, 2017, DOI: 10.22060/mej.2016.735. (in Persian)
[52] A. Dubey, A. Verhaeghe, W. De Paepe, and A. Sorce, “Integrating turbine blade cooling with exhaust gas recirculation for enhanced carbon capture in combined cycle gas turbine,” Journal of Turbomachinery, Vol. 148, No. 2, Art. No. 021010, 2026.
[53] A. Dubey, G. R. V. Purgunan, M. D. Bohon, P. Stathopoulos, and A. Sorce, “A comprehensive thermodynamic performance analysis of gas turbine combined cycles with rotating detonation combustion,” in Proc. ASME Turbo Expo: Power for Land, Sea, and Air, Paper No. GT2025-153639, 2025, DOI: 10.1115/GT2025-153639.
[54] E. A. Baskharone, Principles of Turbomachinery in Air-Breathing Engines. Cambridge, U.K.: Cambridge University Press, 2006.
[55] V. Babu, Fundamentals of Propulsion. Cham, Switzerland: Springer, 2022, DOI: 10.1007/978-3-030-79945-8.
[56] A. F. El-Sayed, Aircraft Propulsion and Gas Turbine Engines. Boca Raton, FL, USA: CRC Press, 2017, DOI: 10.1201/9781315156743.
[57] D. G. Wilson and T. Korakianitis, The Design of High-Efficiency Turbomachinery and Gas Turbines. Cambridge, MA, USA: MIT Press, 2014, DOI: 10.7551/mitpress/9940.001.0001.
[58] P. P. Walsh and P. Fletcher, Gas Turbine Performance. Hoboken, NJ, USA: Wiley, 2004, DOI: 10.1002/9780470774533.
[59] M. Friedrich, P. R. Armstrong, and D. L. Smith, New Technology Demonstration of Microturbine With Heat Recovery at Fort Drum, New York, PNNL-14417 Rev. 1. Richland, WA, USA: Pacific Northwest National Laboratory, 2004.
[60] H. Aydin et al., “Component-based exergetic measures of an experimental turboprop/turboshaft engine for propeller aircrafts and helicopters,” International Journal of Exergy, Vol. 11, No. 3, pp. 322–348, 2012, DOI: 10.1504/IJEX.2012.050228.
[61] Z. Dong et al., “A review on exergy analysis of aerospace power systems,” Acta Astronautica, Vol. 152, pp. 486–495, 2018, DOI: 10.1016/j.actaastro.2018.09.003.
[62] H. Karakoc, E. Turgut, and A. Hepbasli, “Exergetic analysis of an aircraft turbofan engine,” in Proc. Summer Course on Exergy and Its Applications, Anadolu University, Eskisehir, Turkey, pp. 14–16, 2006.
[63] S. A. H. Akbari and Y. Javanshir, “Energy and exergy analysis of the organic Rankine cycle used for recovering waste heat from the cement industry,” Science and Technology in Mechanical Engineering, Vol. 2, No. 1, pp. 7–25, 2023, DOI: 10.22034/stme.2023.408480.1040. (in Persian)
[64] A. Kalantari, “Energy and exergy assessment of a novel combined geothermal–LNG cycle with energy recovery and green hydrogen production,” Science and Technology in Mechanical Engineering, Vol. 4, No. 1, pp. 217–235, 2025, DOI: 10.22034/stme.2025.528631.1135. (in Persian)
[65] M. Kanoglu, Y. A. Cengel, and I. Dincer, Efficiency Evaluation of Energy Systems. New York, NY, USA: Springer, 2012, DOI: 10.1007/978-1-4614-2242-6.
[66] C. D. Rakopoulos and E. G. Giakoumis, “Second-law analyses applied to internal combustion engines operation,” Progress in Energy and Combustion Science, Vol. 32, No. 1, pp. 2–47, 2006, DOI: 10.1016/j.pecs.2005.10.001.
[67] Rolls-Royce, WR-21 Propulsion Module: Official Data Sheet. Rolls-Royce. [Online]. Available: https://www.rolls-royce.com.
[68] S. B. Shepard, T. L. Bowen, and J. M. Chiprich, “Design and development of the WR-21 intercooled recuperated (ICR) marine gas turbine,” Journal of Engineering for Gas Turbines and Power, Vol. 117, No. 3, pp. 557–562, 1995, DOI: 10.1115/1.2814131.
[69] C. L. Weiler and J. Chiprich, “WR-21 intercooled recuperated gas turbine system overview and update,” in ASME 1997 Turbo Asia Conference, Singapore, Sep. 30–Oct. 2, 1997, DOI: 10.1115/97-AA-023.
 
 

  • تاریخ دریافت 15 آبان 1404
  • تاریخ بازنگری 13 آذر 1404
  • تاریخ پذیرش 02 اسفند 1404
  • تاریخ اولین انتشار 02 اسفند 1404
  • تاریخ انتشار 01 مرداد 1405